Industrial Lithium Batteries for Professional Equipment
An industrial lithium battery must meet the specific requirements of the equipment: operating time, available power, operational continuity, safety and integration.
SOLISE evaluates LiFePO4, NMC and LiPo technologies according to the project’s technical specifications. The choice depends on the operating profile, current demand, expected cycle life, charging method, working environment and the space available for integrating the battery pack.
Which Lithium Battery Technology Is Best for Industrial Equipment?
SOLISE compares LiFePO4, NMC and LiPo technologies against your equipment’s technical specifications. Several factors must be considered: operating time, cycle life, current demand, safety, charging requirements, working environment and integration into the machine.
LiFePO4
Lithium Iron Phosphate
SOLISE often favours this technology for industrial machinery and equipment when safety, service life, thermal stability and repeated charge cycles are key priorities.
NMC
Nickel Manganese Cobalt
For compact industrial equipment, NMC can be considered when more energy needs to be stored within a limited volume or when available space restricts battery pack dimensions.
LiPo
Lithium Polymer
LiPo can be considered for certain industrial applications where weight, dimensions and power output are important factors, particularly for compact, portable or embedded equipment.
SOLISE Note: these figures are indicative and refer to cell-level performance. In practice, the performance of a battery for an industrial application varies depending on battery pack architecture, the BMS, wiring, mechanical enclosure, current demand, temperature, charging method and integration into the equipment.
Lithium Batteries for Every Industrial Application
Battery requirements vary depending on the type of equipment and its operating conditions. Production machinery, material handling equipment, mobile machinery, professional power tools and autonomous systems all have different requirements in terms of operating time, power, cycle life, weight and integration.
Industrial Machinery
For production machinery, automated equipment and mobile systems: operational continuity, available power and repeated charge cycles.
Material Handling and Lifting
Industrial trucks, electric tugs, lifting platforms and handling equipment: high current demands, operating time, durability and intensive use.
Construction Equipment
Aerial work platforms, mobile machinery and construction equipment: frequent duty cycles, peak current demands and resistance to demanding operating conditions.
Professional Power Tools
Professional tools, portable devices and field service equipment: compact design, power output, operating time and reduced equipment weight.
Autonomous and Backup Power Systems
Backup power supplies, autonomous systems and remote equipment: energy availability, reliability and continuity of operation.
From Requirements Analysis to Ongoing Battery Support
SOLISE supports equipment manufacturers and designers in selecting, sizing and integrating lithium batteries. Each project is assessed against specific requirements: operating time, cycle life, current demand, safety, charging, connectors and integration into the machine.
We analyse your technical specifications: voltage, operating time, continuous current, peak currents, expected cycle life, charging method, target weight, available space, connectors and operating environment.
The equipment’s requirements are clearly defined before selecting the battery technology.
Depending on the project, SOLISE compares suitable lithium technologies: LiFePO4, NMC or LiPo. Each solution is evaluated in terms of operating time, cycle life, power, safety, compactness and charging method.
The selected technology matches the machine’s actual operating conditions, rather than theoretical capacity alone.
We assess the battery pack architecture: capacity, discharge current, charging current, BMS, wiring, connectors, protective systems and mechanical integration into the equipment.
The battery is specified for integration into the machine, balancing operating time, service life and safety.
Our support does not end with delivery. SOLISE answers technical questions, provides product support and assists with developments or changes to the project.
The project continues to receive support over time, with a technical point of contact available for changes or questions.
Your Industrial Lithium Battery Project
Are you developing a machine, professional equipment or an autonomous system with specific requirements for operating time, cycle life, current demand, charging or battery integration? Our team is available to discuss your project and help you select the most suitable lithium battery technology for your application.
Contact UsFrequently Asked Questions About Industrial Lithium Batteries
Choosing a lithium battery for industrial equipment depends on how it is used, power requirements, operating time, charging cycles, integration and operating conditions.
Lithium Batteries for Industrial Applications
What types of industrial equipment can use lithium batteries?
Lithium batteries can be used in a wide range of equipment: mobile machinery, material handling equipment, industrial trucks, electric tugs, aerial work platforms, professional power tools, autonomous systems, construction equipment and devices requiring an onboard power supply.
What factors should be considered when powering industrial machinery?
Key factors include operating voltage, average power consumption, continuous current, peak currents, required operating time, cycle frequency, charging time, available space, maximum weight and operating conditions.
Why choose a lithium battery for professional equipment?
Lithium technology can help reduce weight, increase available energy, minimise maintenance and provide a long service life, depending on the battery chemistry selected. The benefits depend on the equipment’s operating profile.
Is the same battery technology suitable for every industrial application?
No. Machinery operating for several hours a day, portable equipment and systems requiring high peak power may need different battery technologies. The choice must be based on the application’s actual requirements.
Lithium Battery Technologies for Industry
What is the difference between LiFePO4, NMC and LiPo batteries?
When should LiFePO4 batteries be preferred for industrial applications?
LiFePO4 is particularly suitable for equipment subject to frequent charge cycles and applications where service life, thermal stability and durability are priorities.
When should an NMC battery be selected?
NMC can be considered when weight and space are restricted or when equipment needs to store a significant amount of energy within a compact volume.
When should LiPo batteries be used in industry?
LiPo can be suitable for certain compact, portable or embedded industrial devices requiring low weight, reduced dimensions or high power output.
Industrial Lithium Battery Sizing
How do you size a battery for industrial machinery?
Battery sizing depends on voltage, power consumption, required operating time, continuous operating currents, peak currents, expected cycle life and the space available within the machine.
How do you determine the required battery capacity?
Battery capacity is determined from the equipment’s power consumption and desired operating time. The required energy must be calculated using actual operating conditions and appropriate safety margins.
How should peak currents be accounted for when sizing a battery?
Motor starts, acceleration and mechanical movements can generate currents significantly higher than average demand. Their magnitude and duration must be known to correctly specify the cells, BMS, cables and connectors.
What information is needed to specify a suitable battery?
The main information required includes voltage, continuous current, peak currents, operating time, available charging time, dimensions, target weight, connectors and operating temperatures.
Lithium Battery Integration and Safety
Can a lead-acid battery be replaced with a lithium battery?
Yes, provided the equipment is compatible. Voltage, charging and discharging currents, charger compatibility, dimensions, connectors and the machine’s overall operation must be checked.
Can the existing battery charger be retained?
An existing charger may be retained if its voltage, charging profile and current are compatible with the lithium battery chemistry and BMS.
What is the purpose of a lithium battery BMS?
The Battery Management System (BMS) monitors the cells and protects the battery against certain abnormal conditions, including overvoltage, undervoltage, overcurrent and temperatures outside the permitted operating range. For further information on the risks associated with professional lithium battery use, consult the INRS guidance on lithium battery risks.
How does temperature affect battery performance?
At low temperatures, available capacity may temporarily decrease and certain performance characteristics may be limited. High temperatures can accelerate cell ageing. Thermal conditions must therefore be included in the technical specifications.
What factors must be considered when integrating a battery into machinery?
Available dimensions, mounting arrangements, any ventilation requirements, connectors, cable routing, maintenance access and the mechanical operating environment must be considered.
SOLISE Lithium Battery Solutions for Industry
Does SOLISE offer standard and custom lithium batteries?
Yes. Depending on your requirements, SOLISE can supply a standard lithium battery or evaluate a custom lithium battery tailored to the equipment’s requirements.
Can SOLISE adapt a battery solution to existing equipment?
Yes. Electrical characteristics, available space, connectors, charging method and operating profile can be assessed to identify a suitable solution.
What information should I provide to SOLISE about my project?
Voltage, power consumption, maximum currents, required operating time, available dimensions, target weight, charging requirements and operating conditions provide a useful starting point for discussing your project.
How can I contact SOLISE about an industrial lithium battery project?
You can contact our team directly at client@solise.eu to discuss your application and the main requirements of your equipment.